Make Your Move

Welcome to Make Your Move written by engineers at Solutions Cubed, LLC. Here we highlight projects we’re working on and discuss interesting technology in the news.Our company creates and sells electronic modules for machine and robotic systems. We also design custom electronic systemsfor a variety of markets.

Please feel free to comment, we’d love to hear from you.

A Peltier Module Temperature Chamber

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One of our interns built a “hot box” out of wood a few years ago.  What’s a “hot box” you ask?   Beyond something you’d find in a Paul Newman prison flick,  its pretty much a poor man’s temperature chamber. Except the temperatures only go up from ambient.  I’ve been surprised how often we use it, and how well it has held up, considering it was put together with wire-wrap and  off-the-shelf development boards.  But I’ve decided to take that old axiom “if it ain’t broke don’t fix it” and throw it out the window.

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Arduino Clone With A Microchip PIC Co-Processor

manny_clone

Some time ago I asked our intern, Manny, to design an Arduino clone.  This was primarily  a learning exercise.  He’s worked with the  Arduino platform one some projects, and created schematic/PCB/firmware for a Microchip PIC based project.  This project was designed to combine those experiences to create a more generic tool.  I felt the results of his effort were pretty cool, so I thought I’d share some of the concepts here.

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Debugging Arduino Sketches with Atmel Studio 7

debug_breakpoint

Atmel’s AtmelStudio version 7 allows you to import Arduino sketches and debug them.  This brings the Arduino into the realm of a professional design engineer tool.

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Creating an Arduino Clone

FB_CLONE

I tasked our intern with creating an Arduino clone.  His job is to create a schematic and printed circuit board with connections similar to our Firstbot product (shown above).  The main reason for the task was to introduce him to the concept of a bootloader and familiarize him with the popular Arduino product line.  It also helps that he gets more experience writing C code for microcontrollers, and creating a printed circuit board.  If you don’t know what a “bootloader” is you can read about it here.

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Hard Iron Calibration of a Magnetometer Using a CSV Data File

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I recently worked with a client to explore hard-iron calibration of a magnetometer’s output.  I found some really helpful information from Freescale in their application notes AN4246, AN4247, and AN4248.  These all relate to tilt compensation of an eCompass.  These application notes are directed toward a cell phone application.

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VISA COM Example With Oscilloscope

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Oscilloscopes are an integral part of electronic design.  They can also be powerful data loggers when used with control software.  We have several labs areas populated with Keysight Technologies devices (previously Agilent, and before that Hewlett Packard).  The labs include oscilloscopes, spectrum analyzers, power supplies, network analyzers, function generators, and more.  One thing they all have in common is the ability to control them with VISA COM.  VISA stands for Virtual Instrument Software Architecture.

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Signal Generator in a PIC16F1829–Part 2

PIC16F1829_schematic_waveform

Previously I covered using Excel to create/chart waveform equations and Visual Basic (VB) code to convert the equations into C coded look-up tables (that post is here).  The output of the VB program is copy/pasted into firmware for a Microchip PIC16F1829.    Using the PWM output from the microcontroller, an RC filter, and an op-amp buffer I was able to generate test waveforms for a recent software design.

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Signal Generator in a PIC16F1829–Part 1

signal_generator_sig3

 

I recently completed a software design  to control a Keysight digital storage oscilloscope (DSO).  The end goal of the software was to initialize oscilloscope settings,

set a trigger, and then make timing measurements from a trigger on one scope channel to an undefined point of a signal on a second scope channel.

The second signal I had to measure was not something that would be available to me during development.  This posed a bit of a problem.  I knew the signal would be a rising signal between 0-5V,  but did not know how complex the signal might be.  It could be exponential, a simple ramp, sinusoidal, or some weird combination.

 

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Converting Float Variables to Byte Arrays and Back Using .NET

We regularly create microcontroller designs that use a serial interface for testing or control.  In those designs it’s common to have a variety of variable types.  We might have 16-bit signed integers mixed with unsigned bytes and 32-bit floating point variables.

To send and receive data using a serial interface we need to convert data to a serial array so we can send a stream of bytes.  In the microcontroller this can easily be done using unions.

union LongUnion
    {
    long LW;
    unsigned long uLW;
    int W[2];
    unsigned int uW[2];
    char B[4];
    unsigned char uB[4];
    float FLT;
    };
union LongUnion
MyTemp;

MyTemp union allows you to copy a variety of variable types and easily break them into bytes.  LW (long word) shares the same memory as FLT (floating point values) and uB[4] (an array of 4 unsigned characters).

Say we want to copy a 32-bit unsigned variable to a byte array.  Place the variable in MyTemp.uLW and its byte components can be accessed via MyTemp.uB[0] (LSB), MyTemp.uB[1], MyTemp.uB[2], and MyTemp.uB[3] (MSB).

Example…

if MyTemp.uLW = 0xFF783309

Then

MyTemp.uB[0] = 0x09

MyTemp.uB[1] = 0x33

MyTemp.uB[2] = 0x78

MyTemp.uB[3] = 0xFF
Its pretty simple to break down integers this way.  You can use masks and or bit shifting to convert values.  But let’s also consider floating point variables.

In the example below we  copy a float variable, an unsigned word, a signed word, and two unsigned characters over our byte array to send to our serial port…

unsigned char TXArray[10];

float FloatValue;
unsigned int UnsignedIntValue;
int SignedIntValue;
unsigned char CharacterValue1;
unsigned char CharacterValue2;


MyTemp.FLT = FloatValue;
TXArray[0] = MyTemp.uB[0];
TXArray[1] = MyTemp.uB[1];
TXArray[2] = MyTemp.uB[2];
TXArray[3] = MyTemp.uB[3];
MyTemp.uW[0] = UnsignedIntValue;
TXArray[4] = MyTemp.uB[0];
TXArray[5] = MyTemp.uB[1];
MyTemp.W[0] = SignedIntValue;
TXArray[6] = MyTemp.uB[0];
TXArray[7] = MyTemp.uB[1];
TXArray[8] = CharacterValue1;
TXArray[9] = = CharacterValue1;

Send_Serial(TXArray);

This places our variables into an array of bytes that we can send through our serial port hardware.

NOTE:  We do a lot of Microchip designs, and use their XC8 compiler with their 8-bit chips.  In the case of XC8 floating point variables default to a 24-bit truncated version.  To interface with .NET using Visual Basic you really want your floating point variable to be in the IEEE 754 32-bit format.  In XC8 this is done by changing the compiler options.  The option is under project properties –> XC8 Linker / Memory Model options.

 

image

 

Let’s say we’ve sent the serial data in TXArray out the microcontrollers serial port, and it has been received by a computer running a Visual Studio application (in this case Visual Studio 2010 with .NET 4.0, although this technique is also available in newer versions of .NET).

The sent data is now in a variable byte array called RXArray…

Using “BitConverter” we can pull the information out of the received serial data array in the correct format.  Since our float variable is located  in RXArray locations 0-3, we just call BitConverter and tell it to convert to a “Single” variable type the data in RXArray starting at an offset of 0.  BitConverter will convert the bytes in RXArray locations 0 through 3 to a Single (32-bit floating point single precision  variable).

To convert the unsigned and signed 16-bit values in the received byte array you do the same thing but change “convert to value” and the RXArray offset.   The unsigned integer is located in RXArray bytes 4 andf 5.  The signed  integer is located in RXArray btyes 6 and 7.    Bytes 8 and 9 contain character values, which can also be converted.

 

    Private Sub ConvertSerialData(RXArray As Byte())


        Dim FloatVariable As Single
        Dim UnsignedIntVariable As UInt16
        Dim SignedIntVariable As Int16
        Dim Char1 As Char
        Dim Char2 As Char

        FloatVariable = BitConverter.ToSingle(RXArray, 0)
        UnsignedIntVariable = BitConverter.ToUInt16(RXArray, 4)
        SignedIntVariable = BitConverter.ToInt16(RXArray, 6)
        Char1 = BitConverter.ToChar(RXArray, 8)
        Char2 = BitConverter.ToChar(RXArray, 9)


    End Sub

 

Using the BitConverter class in .NET makes converting between data types pretty simple.  The only thing you really need to keep an eye on is the order of the data you’ve broken into bytes and sent via a serial link.  Sending your data LSB first works with BitConverter and the MyTemp variable as shown in this example.

The NetBurner MOD54415 Experience: Part 1

net_burner_MOD54415

I’ve decided to experiment with networked electronics.  We’ve worked with some of Microchip’s development boards running their TCP/IP stack in the past.  But I wanted to check out some other products to see if they might make it easier to develop low volume production electronics with Internet connectivity.  I’ve started with NetBurner’s MOD54415.

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